@MastersThesis{Martins:2024:EsCoCe,
author = "Martins, Arthur Ferreira",
title = "Estudo de comp{\'o}sitos cer{\^a}micos de alumina com carbeto de
sil{\'{\i}}cio e zirc{\^o}nia para aplica{\c{c}}{\~a}o
espacial via manufatura aditiva",
school = "Instituto Nacional de Pesquisas Espaciais (INPE)",
year = "2024",
address = "S{\~a}o Jos{\'e} dos Campos",
month = "2023-09-13",
keywords = "robocasting, manufatura aditiva, alumina,
sinteriza{\c{c}}{\~a}o, resist{\^e}ncia {\`a} flex{\~a}o,
robocasting, additive manufacturing, alumina, sintering, flexural
strength.",
abstract = "Neste estudo, foi empregado a t{\'e}cnica de Robocasting para
imprimir amostras destinadas {\`a} caracteriza{\c{c}}{\~a}o de
propriedades f{\'{\i}}sicas e mec{\^a}nicas. Os ensaios
conduzidos abordaram resist{\^e}ncia {\`a} flex{\~a}o,
difratometria, microscopia, picnometria, densidade via m{\'e}todo
de Arquimedes, {\'a}rea superficial e retra{\c{c}}{\~a}o
linear. Tr{\^e}s composi{\c{c}}{\~o}es distintas foram
preparadas: alumina {{pura;}} alumina com adi{\c{c}}{\~a}o de 4%
de carbeto de sil{\'{\i}}cio e 7,5% de {{zirc{\^o}nia;}} e
alumina com 10% de zirc{\^o}nia. As formula{\c{c}}{\~o}es
atingiram, 70-74% de material cer{\^a}mico em p{\'o}, 26-22% de
{\'a}gua, 3,5% de PEG e 0,5% de CMC. Foi identificado que a
velocidade de impress{\~a}o exerce influ{\^e}ncia direta sobre a
precis{\~a}o dimensional. Ajustes no fluxo e altura de camada
s{\~a}o cr{\'{\i}}ticos para a correta dimens{\~a}o da
amostra. Observou-se que a impressora possui um erro
intr{\'{\i}}nseco, impedindo a reprodu{\c{c}}{\~a}o exata das
dimens{\~o}es entre m{\'u}ltiplas pe{\c{c}}as. Bicos de
impress{\~a}o menores tendem a entupir e operar em baixa
velocidade, mas proporcionam maior precis{\~a}o. As amostras
foram submetidas {\`a} sinteriza{\c{c}}{\~a}o em 1600 °C
durante 180 minutos, com fases intermedi{\'a}rias para
volatiza{\c{c}}{\~a}o dos aditivos PEG e CMC. As densidades
relativas das amostras situaram-se entre 60 e 70%. As
microestruturas apresentaram porosidade residual e uniforme
confirmada pela an{\'a}lise de microscopia eletr{\^o}nica. A
adsor{\c{c}}{\~a}o de N2 indicou a aus{\^e}ncia de micro ou
mesoporos. Notavelmente, em amostras contendo carbeto de
sil{\'{\i}}cio, houve a apari{\c{c}}{\~a}o de uma nova fase,
denominada mulita (Al6Si2O13) devido {\`a}
sinteriza{\c{c}}{\~a}o em ambiente n{\~a}o controlado. Os
resultados de resist{\^e}ncia {\`a} flex{\~a}o apresentaram
valores baixos em consequ{\^e}ncia da baixa densidade das
cer{\^a}micas, variando entre 20 MPa e 67 MPa, com uma
significativa melhora quando modificado o preparo das massas
cer{\^a}micas pesquisadas. ABSTRACT: In this study, the technique
of Robocasting was employed to print parts intended for the
characterization of physical and mechanical properties. The tests
conducted addressed flexural strength, diphratometry, microscopy,
picnometry, density via the Archimedes method, surface area, and
linear retraction. Three distinct compositions were prepared: pure
{{alumina;}} alumina with the addition of 4% silicon carbide and
7.5% {{zirconia;}} and alumina with 10% zirconia. The formulations
reached 70-74% powdered ceramic material, 26-22% water, 3.5% PEG
and 0.5% CMC. It has been identified that printing speed has a
direct influence on dimensional accuracy. Adjustments in the flow
and layer height are critical for the correct sample size. It was
noted that the printer has an intrinsic error, preventing the
exact reproduction of dimensions between multiple pieces. Smaller
print nozzles tend to clog and operate at low speeds, but they
provide greater accuracy. The parts were sintered at 1600 °C for
180 minutes, with intermediate phases for volatization of PEG and
CMC additives. The relative densities of the samples were between
60 and 70%.Microscopic analysis confirmed that the microstructures
had residual and uniform porosity. N2 adsorption indicated the
absence of micro or mesopores. Notably, in parts containing
silicon carbide, there was the appearance of a new phase called
mullite (Al6Si2O13) due to sintering in an uncontrolled
environment. The results of flexural strength showed low values
due to the low density of ceramics, ranging between 20 MPa and 67
MPa, with a significant improvement when the preparation of the
ceramic masses studied was modified.",
committee = "Okamoto, Sayuri (presidente/orientador) and Oliveira, Isaias de
(orientador) and Mineiro, Sergio Luiz (orientador) and Dyer,
Silvelene Alessandra Silva and Assis, Jo{\~a}o Marcos Kruszynski
de",
englishtitle = "A study of ceramic composites of alumina with silicon carbide and
zirconia for space application by additive manufacturing",
language = "pt",
pages = "108",
ibi = "8JMKD3MGP3W34T/49S7A5P",
url = "http://urlib.net/ibi/8JMKD3MGP3W34T/49S7A5P",
targetfile = "publicacao.pdf",
urlaccessdate = "05 maio 2024"
}